APIL

Auto Printing Label, Inspection And Labelling

APIL

Auto Printing Label, Inspection And Labelling

Getech Automation has introduced its latest product, the Inline Labeller APIL. This innovative device facilitates on-demand printing of labels using BarTender software or pre-printed labels from Zebra printers.

The Inline Labeller APIL performs comprehensive inspections of labels for print quality employing Optical Character Recognition (OCR) and barcode decoding. Barcodes are graded for their print quality on a 100% basis. Furthermore, labels undergo alignment measurements to ensure compliance with the Keep Out Zone (KOZ) specifications. Rejected labels are directed to a rejection station.

PCBA panels are transported on auto-adjustable conveyors, where their barcode is decoded for traceability purposes. The PCBA panel is then clamped on the conveyor for precise positioning correction prior to the application of labels.

A Scara robot is utilised for the pick-and-place of labels on PCBA panels. A fiducial camera on the Scara robot scans fiducial marks on the PCB, thereby correcting any PCBA position errors.

Following the placement of labels on the PCBA panels, their positions are measured using a post-vision system. Only PCBA panels exhibiting acceptable placement accuracies are subsequently forwarded to downstream processing machines.

The Inline Labeller APIL is engineered to accommodate dynamic data requirements from customer MES systems, thereby ensuring seamless integration with diverse protocols. It is constructed to adhere to ESD compliance standards and safety regulations, including SEM S2/S8 and F47. The machine is equipped with two printers, enabling the printing of two labels per product, including labels as small as 7 mm x 7 mm.

FEATURES
APIL:
Auto Labelling PCBA Inspect for Print Defects Including OCR Decode Inspect for Placement Accuracy Two Printers to Support 2 Labels per Product Inline System Using SMEMA On-Demand Print and Pre-Printed Label Support SECS/GEM Interface to Testers SEMI S2, S8 & F47 Compliance ESD Compliance User Friendly Software
Panel Size in mm
320 x 250:
L x W
Pick and Place
Scara Robot:
: Dual tip : Quick change label heads : Label reject station for placing reject labels
PCBA Panel Transport
3 stage conveyor:
: Inline system : SMEMA communication to up / down stream systems : Panel barcode scanner for traceability : Process conveyor clamping to align PCBA panel
Throughput
Cycle Time:
: 2.8 sec / label with 12up panel
Accuracy
+/- 0.7 mm:
: Cpk > 1.67
Printers and Label Feed
2 Printers:
: ZT610 printers. : BarTender for Label design and printing : Support on demand and pre-printed labels : Label shuttle axis for label transfer from Printer to Scara Robot
Change Over Time
Conversion Time:
: 15 min. : Conversion required when form factor
Inspection system
3 vision system:
: PC based vision system : Label Inspection: Keep Out Zone check, OCR decode, Barcode decode, and Print quality grading : Post Labelling Inspection: Check for placement accuracy. Barcode decoding for traceability
Traceability
Panel ID:
: Panel is traced using Panel ID 2D barcode
Industry Compliance
SEMI:
: SECS/GEM compliance : SEMI S2/S8 compliance
ESD:
: SEM F47 compliance : ESD compliance
Machine Dimensions & Utilities
Machine Size (L x W x H):
: 1553 x 1653 x 1802
Power:
: 1P + N + E, 230VAC, Full Load Current: 6A : CDA: 6bar